FloridaHogs
01-29-2009, 08:48 PM
OK, the boards are 49" x 16 1/4. That is the size they came, so no cutting was necessary.
I routered a quater inch groove on each end, as you can see below, and painted the boards before assembly (so much easier to paint before).
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5178.jpg
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5179.jpg
I basically put the rack together upside down, attaching the top first to 1x 3.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5181.jpg
Alot of people place the tubs between each shelf to get the right measurement. I have found that the weight of the shelf tends to bow the tub out a bit causing that shelves to be a bit uneven. I use four pieces of 2x4 cut very precisely to the desired shelf height. Just more consistant for me.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5182.jpg
Once it is all put together, I add the back braces and touch up any paint. Three braces in the back to provent tub slide through, and one additional one on the 15 qt side. I use the scrap pieces from the "legs" as additional braces on the sides.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5183.jpg
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5210.jpg
I leave the rack elevated off of the floor, and use underneath to store tub lids.
This is a very finctional shelf, able to hold 41, 28, and 15 qt tubs.
Here is a close up of the heat cable
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_0778.jpg
On the ends with the 15 qt, I routered two channels for flexability. I just move the heat cable depending on which tub I have there.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_6256.jpg
Last thing I do is attach screen swivel clips to lock in each tub.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_6259b.jpg
And wala......finished rack.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_3787.jpg
Would be easier to do with flexwatt. I was just not comfortable with wiring stuff my self. So you know, I am a girl and did this with no help (just to encourage those that might be intimidated):wamma:
I routered a quater inch groove on each end, as you can see below, and painted the boards before assembly (so much easier to paint before).
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5178.jpg
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5179.jpg
I basically put the rack together upside down, attaching the top first to 1x 3.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5181.jpg
Alot of people place the tubs between each shelf to get the right measurement. I have found that the weight of the shelf tends to bow the tub out a bit causing that shelves to be a bit uneven. I use four pieces of 2x4 cut very precisely to the desired shelf height. Just more consistant for me.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5182.jpg
Once it is all put together, I add the back braces and touch up any paint. Three braces in the back to provent tub slide through, and one additional one on the 15 qt side. I use the scrap pieces from the "legs" as additional braces on the sides.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5183.jpg
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_5210.jpg
I leave the rack elevated off of the floor, and use underneath to store tub lids.
This is a very finctional shelf, able to hold 41, 28, and 15 qt tubs.
Here is a close up of the heat cable
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_0778.jpg
On the ends with the 15 qt, I routered two channels for flexability. I just move the heat cable depending on which tub I have there.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_6256.jpg
Last thing I do is attach screen swivel clips to lock in each tub.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_6259b.jpg
And wala......finished rack.
http://i20.photobucket.com/albums/b214/FloridaHogs/Cages/100_3787.jpg
Would be easier to do with flexwatt. I was just not comfortable with wiring stuff my self. So you know, I am a girl and did this with no help (just to encourage those that might be intimidated):wamma: